Custom Merch for Companies in Chicago, IL
Merch Mob makes onboarding kits, everyday staff apparel, and field and customer-facing uniforms for companies in Chicago, IL, at its shop in Montclair, CA, and ships them to Chicago. Chicago skews younger than the country, with a median age of 35.8 next to 38.9 nationally (Census ACS, 2020-2024), so a soft hoodie, a heavyweight tee and a cap are the onboarding pieces most likely to be worn outside work.

Chicago by the numbers
Chicago's population has held steady since 2020, at 2,731,585 residents (Census estimates).
Every employer is a potential buyer of staff and client merch, so there is no single Census category to count.
Cook County as a whole has 5,194,625 residents, down 1.6% since 2020.
- Population, 2025
- 2,731,585
- Since 2020
- −0.6%
- County
- Cook County
- Time zone
- Central
- Median age
- 35.8 (US 38.9)
- Warmest month, average high
- July, 85°F
- Coldest month, average low
- January, 19°F
- Days at 90°F or hotter, a year
- 20
- Nights at 32°F or colder, a year
- 106
- Rain and melted snow, a year
- 34 in
- Snow, a year
- 39 in
- USPS zone from the shop
- 7
Weather: Chicago Midway Airport station, 5 mi from Chicago's center (NOAA 1991-2020 Climate Normals); snow from the Chicago Midway Airport 3SW station. People: Census ACS 2020-2024. Counts: CBP 2023, by county, paid-employee establishments. Population: Census, July 2025.
What Chicago's weather means for companies
With 3 months of average highs below 45°F (December to February), staff in Chicago live in outerwear for a good part of the year, so put the budget into a jacket people will wear on the commute. Summer heat is real too, about 20 days a year at 90°F or more, so outdoor events from May to September need lightweight tees and caps, and field crews need a breathable polo. January lows average 19°F, so a heavyweight hoodie or beanie makes a year-end gift that gets worn the week it arrives. With roughly 39 inches of snow in a typical year, give field and delivery staff a hooded, water-resistant jacket, since fleece alone soaks through on snowy days. Temperatures drop to 32°F or below on about 106 nights a year, so an onboarding kit for a winter hire works better with a warm layer, such as a fleece quarter-zip, than with a tee alone.
| Month in Chicago | Average high | Average low | Rain and melted snow (in) | What staff wear and receive |
|---|---|---|---|---|
| January | 33°F | 19°F | 1.5 | Insulated jackets, fleece and beanies |
| February | 37°F | 23°F | 1.5 | Insulated jackets, fleece and beanies |
| March | 48°F | 32°F | 1.9 | Quarter-zips, hoodies and soft shells |
| April | 60°F | 41°F | 3.6 | Quarter-zips, hoodies and soft shells |
| May | 71°F | 52°F | 4.1 | Soft tees and polos |
| June | 81°F | 62°F | 4 | Soft tees and polos |
| July | 85°F | 68°F | 3.6 | Breathable polos and mesh-back caps |
| August | 83°F | 66°F | 4 | Soft tees and polos |
| September | 76°F | 59°F | 2.8 | Soft tees and polos |
| October | 63°F | 47°F | 3.5 | Quarter-zips, hoodies and soft shells |
| November | 49°F | 35°F | 2.4 | Quarter-zips, hoodies and soft shells |
| December | 38°F | 25°F | 1.8 | Insulated jackets, fleece and beanies |
Made in So Cal, shipped to Chicago.
Orders ship to Chicago from the shop; there is no office or pickup point in Illinois.
Chicago is about 1,711 miles from Merch Mob's shop in Montclair, CA, a straight-line distance. From the shop's ZIP code, Chicago is USPS zone 7. Chicago is on Central time, 2 hours ahead of the shop's Pacific time.
From the production floor
Merch Mob production in Southern California.




Ordering from Chicago
What should a winter onboarding kit include for a new hire in Chicago?
Average highs in Chicago drop below 45°F from December to February, so a hire starting then needs a heavyweight hoodie and a beanie in the kit, plus an insulated jacket for field roles.
More for Chicago
Let’s build
your next drop.
Tell us what your company needs. You get a line-item quote and an honest timeline within 24 hours. Tell us where it ships and the quote covers the rest.