Screen Printing in Mission Viejo, CA
Mission Viejo is about 31 miles south of Merch Mob's shop in Montclair, CA, a straight-line distance. Residents under 18 make up 20% of Mission Viejo, a touch under the US figure of 22% (Census ACS, 2020-2024); adult sizes will lead most runs, but school and team orders still call for a youth size range. This page also covers Lake Forest and Rancho Santa Margarita, which share Orange County's figures and the Irvine Ranch weather station with Mission Viejo.
Mission Viejo by the numbers
Mission Viejo has 90,484 residents, 3.4% fewer than in 2020 (Census estimates). Orange County as a whole has 3,149,507 residents, down 1.2% since 2020.
Orange County counts 2,919 full-service restaurants, 22 sports teams and clubs, 112 event promoters (performing arts, sports and similar events) and 44 breweries with paid employees (Census County Business Patterns 2023). Restaurants and Bars · Sports Teams · Events · Breweries
Mission Viejo shares the shop's Pacific time zone.
- Population, 2025
- 90,484
- Since 2020
- −3.4%
- County
- Orange County
- Median age
- 45.5 (US 38.9)
- Residents under 18
- 20% (US 22%)
- From the shop
- 31 mi south
- USPS zone from the shop
- 1
- Warmest month, average high
- August, 90°F
- Coldest month, average low
- December, 48°F
- Days at 90°F or hotter, a year
- 62
- Nights at 32°F or colder, a year
- 1
- Rain, a year
- 13 in
Weather: Irvine Ranch station, 9 mi from Mission Viejo's center (NOAA 1991-2020 Climate Normals). People: Census ACS 2020-2024. Population: Census, July 2025. Counts: CBP 2023, by county.
Screen printing near Mission Viejo
These cities share Orange County's Census counts and the Irvine Ranch weather station with Mission Viejo, so the business and weather figures on this page apply to them too.
| City | Population 2025 | From the shop | Median age | Residents under 18 |
|---|---|---|---|---|
| Lake Forest | 86,333 | 27 mi south | 40.2 | 21% |
| Rancho Santa Margarita | 45,779 | 30 mi south | 40.9 | 22% |
Screen printing through Mission Viejo's year
About 62 days a year reach 90°F, with August the hottest month, so the summer run favors lighter blanks and softer prints, and heavier tees suit the cooler months. Every month averages a high of 65°F or more and December lows average 48°F, so a long-sleeve tee may be all the cold-weather piece a run needs. Average highs reach 70°F or more in 10 months, February to November, so a summer design can stay in print through most of the year. With only about 13 inches of rain a year, outdoor events seldom get rained out, so the print calendar can follow the temperature rather than the rain.
| Month in Mission Viejo | Average high | Average low | Rain (in) | What gets printed |
|---|---|---|---|---|
| January | 69°F | 49°F | 2.7 | Tees and long sleeves |
| February | 71°F | 48°F | 3.5 | Tees in every weight |
| March | 73°F | 50°F | 1.7 | Tees in every weight |
| April | 76°F | 52°F | 0.9 | Tees in every weight |
| May | 79°F | 56°F | 0.3 | Tees in every weight |
| June | 83°F | 59°F | 0 | Tees in every weight |
| July | 88°F | 62°F | 0.1 | Lightweight tees and tanks |
| August | 90°F | 62°F | 0 | Lightweight tees and tanks |
| September | 89°F | 62°F | 0.1 | Lightweight tees and tanks |
| October | 84°F | 58°F | 0.6 | Tees in every weight |
| November | 76°F | 53°F | 0.8 | Tees in every weight |
| December | 68°F | 48°F | 2.3 | Tees and long sleeves |
Screen Printing for Mission Viejo
From the production floor
Merch Mob production in Montclair, CA.
Screen Printing in Mission Viejo
Should a screen print order in Mission Viejo go on tees or hoodies?
Mostly lightweight tees. Summer heat in Mission Viejo makes tees and tanks the workhorses, and a hoodie run can be sized for evenings. Adult sizes will lead, as the under-18 share is a little below the US figure, so size the hoodie print to sit between collar and pocket on an adult small, then check it on 2XL.
How far is Mission Viejo from the shop?
Mission Viejo is about 31 miles south of Merch Mob's shop in Montclair, CA, a straight-line distance. From the shop's ZIP code, it is USPS zone 1. Orders ship; there is no pickup.
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Tell us what you are making. The quote comes back within 24 hours, from Merch Mob's shop about 31 miles away from Mission Viejo.